THERE ARE SIGNIFICANT ENVIRONMENTAL BENEFITS TO RECYCLING ALUMINIUM
Recycling aluminum uses 95% less energy than producing aluminum from raw materials.
– Making aluminum cast like vehicles parts or aluminum pot or whatever named cast or aluminum packaging as well as aluminum cans from recycled metal is 20 times more energy efficient than using primary material (i.e. made from raw materials),
– It also saves 97% of greenhouse gas emissions produced in the primary production process.
– Recycling 1 tons of aluminum saves 9 tons of CO2 emissions and 4 tons of bauxite – the raw material from which aluminum is made. 1 tons of CO2 is equivalent to driving over 3,500 miles.
– The metal is a permanently available resource. It is 100 per cent recyclable, forever, so carbon savings increase every time it passes through the recycling loop.
– The empty drink can you recycle could pass through the recycling process and be back on sale as a brand new can in just 60 days
– Most aluminum packaging arises in the domestic waste stream.
– The most common packs are beverage cans, foil trays and aerosols.
– Smaller fractions of the market include screw caps and closures (found on glass bottles), dairy lidding and coffee capsules.
– Aluminum is also a component in composite packs, including food and beverage cartons and wrappers; and laminated packs such as medicines and food and drink pouches.
Equipment
Our Equipment Spec:
1- Re-melting furnace: This type of furnace is designed to Re-melt all the input of used cast aluminum in order to have preparation & redlines aluminium alloys in reverb furnace.
2- Rotary Furnace: This type of furnace is designed to produce aluminum drink cans, Food trays etc… In order to have preparation aluminium alloys in reverb furnace.
3- Reverb Furnace: This type of furnace is designed to produce aluminum alloys.
4-Casting Machine/Ingoting Machine : casting machine designed to produce aluminum ingots are standard sizes weigh about 6 kg & thousand-pound sows.
5-Bag Filter: bughouse filter, bag filter, or fabric filter is an air pollution control device and dust collector that removes particulates or gas released from aluminum recycling processes out of the air.
Factory Capacity: our annually capacity of aluminum alloys production from used aluminum & recycling is approximately 8,000 metric tons.
Bag-Houses / Bag Filter Mechanism:
Mechanical shakers:
In mechanical-shaker bag houses, tubular filter bags are fastened onto a cell plate at the bottom of the bag house and suspended from horizontal beams at the top. Dirty gas enters the bottom of the bag house and passes through the filter, and the dust collects on the inside surface of the bags. Cleaning a mechanical-shaker bag house is accomplished by shaking the top horizontal bar from which the bags are suspended. Vibration produced by a motor-driven shaft and cam creates waves in the bags to shake off the dust cake. Shaker bag houses range in size from small, handshake devices to large, compartmentalized units. They can operate intermittently or continuously. Intermittent units can be used when processes operate on a batch basis; when a batch is completed, the bag house can be cleaned. Continuous processes use compartmentalized bag house; when one compartment is being cleaned, the airflow can be diverted to other compartments.The air-to-cloth ratio for shaker bag houses is relatively low, hence the space requirements are quite high. However, because of the simplicity of design, they are popular in the minerals processing industry.
Reverse air:
In reverse-air bag houses, the bags are fastened onto a cell plate at the bottom of the bag house and suspended from an adjustable hanger frame at the top. Dirty gas flow normally enters the bag house and passes through the bag from the inside, and the dust collects on the inside of the bags. Reverse-air bag houses are compartmentalized to allow continuous operation. Before a cleaning cycle begins, filtration is stopped in the compartment to be cleaned. Bags are cleaned by injecting clean air into the dust collector in a reverse direction, which pressurizes the compartment. The pressure makes the bags collapse partially, causing the dust cake to crack and fall into the hopper below. At the end of the cleaning cycle, reverse airflow is discontinued, and the compartment is returned to the main stream. The flow of the dirty gas helps maintain the shape of the bag. However, to prevent total collapse and fabric chafing during the cleaning cycle, rigid rings are sewn into the bags at intervals. Space requirements for a reverse-air bag house are comparable to those of a shaker bag house; however, maintenance needs are somewhat greater.
Jabal Al Shams Industrial Services LLC (JAS) an Excellent grade company, as a JSRS approved local manufacturer has been formed from a highly educated and experienced team with more than 30 years’ experience in the field of Petroleum and Aluminum Industry. We have been certified by TUV International to different ISO standards.